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Introduction to the Theory and Practice of Electric Arc Furnace Steelmaking

This short course is aimed primarily at the novice steelmaker but will also be of interest to the practiced steelmaker. The objective of the course is to cover the basic theory and applications of EAF based steelmaking and will cover steelmaking chemistry, slag chemistry and its affect on steelmaking as well as EAF technology and the implementation of theory into practice. Topics covered in steelmaking chemistry will include: the definition of steel chemistry, oxygen control in EAF steelmaking, the effect of residual levels on steel quality, alloying, sulfur removal, de-oxidation/re-oxidation and the effects of dissolved gases on steel quality.

 

The course will also address the basic fundamentals of slags and their application to EAF steelmaking including : slag fundamentals, the effect of slag chemistry on foaming properties, slag/metal interactions and the use of computer tools to aid in development of slag practices for EAF steelmaking. A review of EAF operations coupled with a review of EAF technologies will be presented to demonstrate how the theory has been implemented into practice and will show how EAF technology has advanced over the past 25 years.

 

Introduction to EAF technology and Operations

Steelmaking Chemistry Part 1

Steelmaking Chemistry Part 2

Slag FundamentalsSummation/closing remarks 1.

Introduction to EAF Operations· Review of basic reactions taking place in the EAF· The importance of the carbon oxygen balance in the EAF 2. Conventional Furnace Feed Materials· Steel grade requirements· Scrap types for various steel grades· Fluxes - lime, dolo-lime, fluorospar· Carbon feed materials· Alloys3. Review of Conventional EAF Technologies· The EAF energy balance· The use of oxygen in the EAF· The use of auxiliary fuels in the EAF· Post-combustion in the EAF· The use of inert gases in the EAF· Advances in EAF mechanical systems - EBT/OBT, quick swing roof· Advances in EAF electrical systems - electrode regulation, high reactance AC operations, DC operations, variable reactance operations

   

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755 Center Street, Suite 3, Lewiston, New York 14092

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Last Updated: August 18, 2008

  

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